Operational Performance Highlights FY 2025-26
NALCO achieved record operational performance across all key parameters:
- Bauxite Excavation: 77.01 lakh tonnes (highest-ever)
- Bauxite Transportation: 77.07 lakh tonnes (highest-ever)
- Alumina Hydrate Production: 23.00 lakh tonnes (highest-ever)
- Calcined Alumina Production: 22.75 lakh tonnes (highest-ever)
- Aluminium Cast Metal Production: 4.72 lakh tonnes (highest-ever)
- Coal Production: 40.00 lakh tonnes (highest-ever)
- Net Power Generation: 6,953 million units (highest-ever)
Sales Performance FY 2025-26
The Company recorded its highest-ever sales across segments:
- Total Alumina Sales: 14.46 lakh tonnes
- Domestic Alumina Sales: 1.38 lakh tonnes
- Aluminium Metal Sales: 4.74 lakh tonnes
Financial Performance FY 2025-26
NALCO achieved record financial performance with significant year-on-year growth:
- Revenue from Operations: ₹17,843 crore (6% YoY growth)
- EBITDA: ₹8,613 crore (9% YoY growth)
- Profit Before Tax: ₹7,767 crore (9% YoY growth)
- Profit After Tax: ₹5,816 crore (9% YoY growth)
Dividend Distribution
The Company maintained its tradition of rewarding shareholders:
- Interim dividend: ₹10.50 per equity share, amounting to ₹1,928.46 crore (paid in three tranches)
- Final dividend: ₹1.00 per equity share, amounting to ₹183.66 crore (recommended for shareholder approval)
- Total dividend payment for FY 2025-26: ₹2,112.12 crore (230% of paid-up share capital)
- Total dividend payout on cash basis: ₹2,020.29 crore (+10% YoY growth)
Raw Material and Energy Security
- Utkal-D&E captive coal mines operated at peak capacity of 40 lakh tonnes, with entire production supplied to Captive Power Plant at Angul
- Company progressing to enhance coal production capacity from 40 lakh tonnes to 48 lakh tonnes per annum (subject to approvals)
- Joint venture with Gujarat Alkalies and Chemicals Limited (GNAL) ensuring long-term caustic soda supply
Expansion Projects Progress
5th Stream Alumina Refinery Expansion at Damanjodi
- Adding 1 million tonnes per annum to existing 2.1 million tonnes capacity
- Major statutory clearances obtained
- Detailed engineering and procurement activities completed
- Phase-wise trial and testing commenced in June 2026
- Production expected to stabilize during Q4 FY 2026-27
Pottangi Bauxite Mines
- 3.5 million tonne per annum capacity development
- All statutory clearances in place
- Mining lease executed
- Mine Developer and Operator appointed
- Operationalization planned during FY 2026-27
Alternative Bauxite Sourcing
- Panchpatmali South Block crushing and conveying system with 3.15 million tonne per annum capacity
- 93% physical progress achieved as of July 2026
- Scheduled for operationalization by October 2026
Future Growth Initiatives
- Proposed 0.5 million tonnes per annum brownfield expansion of Aluminium Smelter at Angul
- Additional 1,080 MW Captive Power Plant planned
- Agreement with NLC India Limited for 50:50 Joint Venture for development of 4×270 MW thermal captive power plant at Angul
- Exploration of long-term arrangements for firm renewable energy
Strategic Diversification and Critical Minerals
International Ventures
- Through joint venture Khanij Bidesh India Limited (KABIL) with HCL and MECL
- Exploration and development agreement with CAMYEN, Argentina for lithium blocks
- Non-invasive exploration completed, detailed exploration underway
Indigenous Critical Mineral Recovery
- Pilot plant for recovery of Gallium from Bayer liquor in collaboration with BARC and Heavy Water Board
- Recovery initiatives for valuable resources from red mud including rare earth elements, titanium and scandium
- Pilot plant for production of ferrotitanium alloys and rare earth elements from red mud
- Demonstration plant for manufacturing construction bricks from red mud
Fly Ash Processing
- Ministry of Mines-approved pilot plant project at NRTC, Bhubaneswar in collaboration with CSIR-IMMT and KIIT
- India's first indigenous 50 kg/day fly-ash processing pilot plant inaugurated on 18 August, 2026
Technology and Digital Transformation
- Fully integrated SAP ERP platform implemented
- Centralised Data Centre and geographically separate Disaster Recovery facility established
- Cybersecurity systems aligned with ISO 27001:2022 standards
- Artificial Intelligence and Machine Learning applications deployed for data-driven automation
- Digital twins of critical plant assets under development
- 45 patents filed since inception (33 granted, 8 commercialized)
- Collaborative projects with IIT Bhubaneswar, CSIR-IMMT, JNARDDC and CSIR-CECRI
- Successful completion of 4N High Purity Alumina development project
Sustainability and ESG Initiatives
- 198.40 MW of wind power capacity operational
- Expanding renewable energy integration through grid-based power and rooftop solar
- All production units achieved zero-discharge status for waste-water
- Rainwater harvesting systems implemented
- Approximately 110 lakh plants planted across operational areas
- Increased ash utilization and water recycling initiatives
- Kalinga Environment Excellence Award received by multiple production units
Human Resources and Safety
- Total manpower: 4,864 employees as of 31st March 2026 (including 342 women employees)
- Regular employees training: 16,850 training man-days in FY 2025-26
- 1,052 executives participated in management development programmes
- In-house skill development programmes for 5,858 contract workers, security personnel and trainees
- 925 apprentice trainees engaged during the year
- 1,459 students underwent summer internships
- Zero man-days lost due to labour disputes in FY 2025-26
- All production units and Corporate Office certified under SA 8000:2014
Corporate Social Responsibility
- CSR expenditure: ₹80.77 crore against statutory obligation of ₹79.13 crore
- Initiatives covering healthcare, education, drinking water, environmental sustainability, rural development, skill development
- NALCO Ki Ladli and Indradhanush programmes for education and empowerment
- Mobile Health Units served over 1.30 lakh people across 250+ villages
- Industry-oriented skill development for youth from peripheral communities
MSE Support and Procurement
- Procurement from MSE units: ₹1,447.94 crore (61.56% of total eligible procurement)
- Significantly exceeded mandated target of 25%
- Special emphasis on women-owned and SC/ST-owned MSEs
- NAMASYA application facilitating MSE participation in procurement ecosystem
Awards and Recognition
- 'Best PSU of the Year' at Equipments Times Mining & Mineral Excellence Awards 2025
- Recognition for quality, safety, energy conservation, sustainability and exports
- Quality Circle teams secured awards at national and international platforms
Market Outlook
- Global aluminium market expected to remain in deficit of ~0.35 million tonnes in 2026
- LME aluminium price forecast: US$ 3,200–3,300 per tonne
- Alumina market projected surplus: ~1.6 million tonnes in 2026
- Average global Alumina price (API) forecast: $327 per tonne
- India demand outlook favorable with supply-demand gap (production: 1.08 million tonnes, consumption: 1.32 million tonnes in Q1 FY27)
- Growth driven by infrastructure, renewable energy, power transmission, transportation, construction and manufacturing